"
If you find yourself in a hole, the first thing to do is
stop diggin'."
"The Wonder mill . . . well, it's a wonder that you
don't have to climb up and grease it every week."
This
is what farmers all over the plains and prairies were
saying about the Wonder Model A windmill when it was
introduced to the public in 1912. This very significant
mill was the first successful widely distributed
self-oiling windmill in the history of the American
industry. Unlike almost all the other windmills
available at the time, the oil-bath Wonder did not
require regular lubrication on a weekly basis, but only
a change oil once a year.
The antecedents of the Wonder windmill are the "Little
Giant" of the Elgin Wind Power and Pump Company and the
Oil Reservoir of the Wind Engine Company of Elgin,
Illinois. The former was placed on the market
about 1906 and probably was the first semi-enclosed
oil-bath mill manufactured in America although mills
with enclosed heads from other manufactures like the
Eureka and the Manvel, had been made for many years. The
distinction of the Little Giant is that its main shaft
and crank gears actually operate in a bath of oil
providing lubricant to the other moving parts of the
mill. In 1908 a mill almost identical to the
Little Giant known as the "Oil Reservoir", was being
distributed by the Wind Engine Company, a firm which
undoubtedly had corporate ties with the Elgin Wind Power
and Pump Company it is thought that perhaps the Elgin
company was using the second minor firm to sell the
oil-bath mills in order to test the market for such a
mill without risking its own reputation.
Alter the practicability of an oil bath to lubricate the
working parts of a mill had been demonstrated by the
"Little Giant" and the "Oil Reservoir" the Elgin Wind
Power and Pump Company in 1912 introduced the fully
enclosed "Wonder" mill. With a cast iron hood mounted
above the moving parts of the head, the Wonder employs a
one-gallon oil reservoir to supply lubricant to all its
working parts
This
was the
first such design widely sold onthe American
market, although in later years other Manufacturers
falsely claimed to have been the first to produce
such a mill.
The
initial Wonder windmill, the Model A, operates as
follows: The motion of the turning wind wheel is carried
by a main shaft to a doubletoothed pinion gear at its
opposite end. The cogs on this double gear meshed with
the teeth of two large crank
gears mounted on their own separate shaft
parallel with the main shaft. From the crank gears two
steel pitman's reached up to a crosshead and head of the
steel pump rod which move up and down on wooden bearings
sliding on round steel guide rods. These guide rod
bearings carry lubricant upwards to oil he crosshead and
upper ends of the pitman's, while the crank gears lift
oil from the reservoir to the pinion gear and main-shaft
bearings.
The
wheel of the Wonder consists of curved galvanized
sheet-steel blades riveted to steel wheel clips in turn
riveted to curved bar-steel rims. These rims are bolted
to the steel wheel arms, which have an unusually wide
spread at their inner ends giving the wheel greater
stability. The vane sheet of the mill, with a
distinctive
swallow-tail
shape, also made of galvanized sheet
steel. It is
riveted to
vertical
steel girts
which are
attached
to the steel
vane stem. The vane bears the sole painted ornamentation
on on this mill, the stenciled words "
The
Wonder Made at
Elgin,
ILL".
Governing on the Wonder windmills is through the use of
a slightly off-center wheel combined with a
weighted lever. As
wind speeds increase, the wheel
automatically turns toward the vane, reducing its
exposure to the wind. As his occurs, the linkage on the
regulating system causes the governor lever to raise,
placing pressure on the wheel to
return to its former position facing the wind when
its
velocity
decreases. When the mill is turned off from the ground
or when it governs out of high
winds, a band-type friction brake engages around the hub
of the wheel.
About 1924, the Elgin
Wind Power and Pump Company became the Elgin Windmill
Company. It was also about this time the Wonder Model A
mill was replaced with an improved design, the Wonder
Model B. This mill differs from its predecessor in its
use of a rocker arm fastened at its free end to the
upper ends of the two steel pitmans. From the end
of this rocker arm a steel pump rod is suspended thought
a protected opening in the bottom of the main casting. Instead of having a cast-iron hood, the Model B
bears a galvanized sheet-steel hood. The earlier Model A
mills were made in 8', 10' and 12' sizes, while the
Model B mills were made in 6', 10', 12' and 14' sizes.
In addition to the pumping version of the Model B, for a
short time about 1930 an oil-bath Wonder Power windmill
was marketed, being probably the only self-oiling power
windmill ever sold by a major manufacturer in the United
States.
The Wonder windmill is
one of the most significant technology innovations in the history
of American windmill manufacture. Within only about a
decade and a half after the introduction of this fully
enclosed oil-bath mill, virtually every American
windmill maker had developed its own self-oiling mill. Soon after the Wonder
Model A was placed on the market in1912, the following
poem was written about it:
The Wonder Wonderful or the Wonderful Wonder,
It defies the storm, the lighting and thunder.
It stands unharmed under hail's fierce batter,
Amid war of elements and the wreck of matter.
It ties up the winds in a bundle together,
And tickles their ribs with an ostrich feather.
It water the stock, vegetation and soil,
And it won't wear out for it runs in oil.
It interests the farmer, this air driven machine,
When he foots his bills for high priced gasoline.
The wise don't make mistakes, don't blunder,
They buy a self-oiled double geared Wonder.
Today a surprising number of Wonder Model A windmills
have survived to be observed in the field, while even a
larger number of later Model B Wonder mills,
manufactured at least into the the late 1940's remained
scattered across large parts of the United States.
Robert Satterfield,
Guyer 2010 Senior, Eagle Scout and FFA Member repaired
and erected the 10' Elgin Wonder
B Windmill on the hill beside the AG
Center on the Guyer High School Campus in 2009.
Bob selected the
windmill as his project to become a
Eagle Scout.
The windmill was a
generous donation by Chuck Rickgauer of
Tolar, TX. He and his wife operate the Windmill
Farm Bed & Breakfast. Visit his website and
see his collection of windmills. (
www.TheWindmillFarm.com )